Antares Analytical Technical
Bulletin for November 2001
Subject: No spark at
the source or sample stand.
Note: This is not the same condition as a spark in the source but not
in the sample stand.
Relevant Models:
-
DV2 to 5 series with Universal
Fiber-Optic (UFO) interface board being used with a KH5
-
DV6 with a UFO board and HR400
-
DV2 to 5 Series with an older style
Spectrometer Interface Board and KH5
-
FSQ spectrometers using a KH5 with
an older style Spectrometer Interface board (not Universal Fiber Optic Interface
Board)
-
FSQ with UFO board and HR400
-
HA-10 & 12 series with retrofit
packages installed
-
Note: DV6E and Foundrymate
are not covered in this bulletin
-
MOA Series is covered in December
Technical Bulletins, along with related MOA source circuitry..
-
This condition is not relevant to
the PS1-6, PST, ICP2000 and 2070 series of ICP spectrometers.
Relevant Matrix: Not
Applicable
Most Probable Cause: No
"Source On" signal getting to the KH / HR source: The "Source On" signal
is a safety interlock built into your Baird spectrometer so the source will
not fire while the sample stand covers are open. A bad interlock switch or other
spectrometer problem can cause this signal to not reach the KH or HR source.
The basic "source on" interlock circuitry
is a 24 VDC or a 115 VAC signal (depending on the Spectrometer Interface
Board ... see notes below) sent from the spectrometer into the stand safety
interlock switches amd then down into the spectrometer interface board. A relay,
or series of relays, then closes allowing this "source on" signal to reach the
source and allowing the source to fire.
Note: Before troubleshooting
the source on signal, other basic things should be checked first as listed below:
-
Determine the type interface
board your spectrometer is on your unit. Quickest way to determine
is to check your model, source and MC20. In the MC20 located next to the
Single Board Computer look for the MC20 Fiber-optic (F/O) interface board.
This can be confirmed because there will be 5 to 7 F/O cables coming from
the top of the board going into the spectrometer. If this board is present
then your unit has the UFO board installed.
-
Main (all) circuit breakers on the
front of the source should be on. An indicator light is located on the source
to indicate this and if this light is burnt out, should be replaced.
-
Correct voltage is going intop the
source if the indicator light does not come on. This input voltage can be
measured at the power cable at the back of the source with a multi-meter
and should be checked for 110 VAC.
-
The correct source number should be
chosen in the Setup Parameters software. This is not relevant on the FSQ
and should not be a problem on the DV series if the parameters program
has not been modified.
Troubleshooting Guide: This
has ben listed in the most logical order to find the problem in the least possible
time.
Step 1 Find if the problem is
in the KH / HR source or in the spectrometer
DV & FSQ with HR400:
-
Disconnect the power cable from the
rear of the HR400 and remove the top cover. In the middle of the source
will be the Source Fiber-optic (F/O) Interface Board which will have
from 5 to 8 F/O cables going into it.
-
Carefully pull out the J1 F/O cable.
These cables numbers are all marked on the cables and on the interface board. J1
is the first cable from the REAR of the source F/O interface
board.
-
Start a burn in Routine or Test Analysis
and watch the end of the CABLE. During preburn and expose a red light should
show in the cable itself. If you see this light it tells you the spectrometer
is supplying the "source on" signal and the problem is probably in the HR400
source. Contact Antares Analytical for advice then.
-
If no red light is seen, the problem
is probably in the spectrometer and go to the next step in this bulletin.
DV & FSQ with KH3-5
-
At the rear of the KH is a large green
connector plugged into the back of the KH at the upper rear right corner.
This is the KH Source Control Cable. Take out the 110 VAC power cable and
disconnect this green connector.
-
Using a multi-meter set for a minimum
of 110 VAC put the leads into the FEMALE pins A and B of the green connector.
Voltage during preburn and expose will be 110 VAC and polarity is not important.
-
Begin a burn in Routine or Test mode
and watch the multi-meter for a 110 VAC voltage reading. If you see the
110 VAC reading then the spectrometer is supplying the correct signal and
the problem is probably in the KH. Contact Antares Analytical for advice.
-
If no 110 VAC is shown, check the
following:
-
On a UFO board equipped spectrometer
check to see if K4 on the UFO board is energizing. If not replace the relay
and retest
-
On the older style Spectrometer Interface
Board, check to see if K14 is energizing. If not replace the relay and retest.
Step 2 This will be for
the FSQ or DV with an HR400 only. This will show a quick check of the Universal
Interface Board and MC20 check.
-
On the FSQ the Universal Fiber Optic
(UFO) Interface Board is located under the top cover of the spectrometer.
On the DV series it is located at the back of the spectrometer behind the
source.
-
The UFO board will have 2 different
sets of F/O cables with different colors. The set going to the source sends
signals ONLY from the UFO to the source and may be light grey in color.
The darker blue cables send signals from the MC20 to the UFO board.
-
The "source on" signal comes into
the UFO board on the J1 F/O cable from the MC20. Pull out this J1 F/O cable,
start a burn, and watch for the red light coming from the MC20 during preburn
& expose. If there is no light coming into the UFO from the MC20, the
problem is probably farther up in the spectrometer so fo to step 3.
-
If light comes into the UFO but not
out to the source, he problem is most likely in the UFO board and it most
likely a failed relay. Replace relays K1 and K2 and this
will probably solve your problem.
Step 3 Determine if the problem
is in the stand interlocks or somewhere else in the spectrometer
FSQ with KH or HR Source:
-
Under and behind the sample stand,
above the Hg alignment knob, will be a small white pull-apart type connector
with 2 wires on each side. This may be a little difficult to find but it
is up there.
-
When you find the connector, pull
the connector apart and work with the stand side of the connector. This
will have to 2 wires going up into the sample stand. The other side will
have 2 wires going down into the spectrometer.
-
Be sure both sample stand doors are
closed. Using a multi-meter set to the ohm scale place the leads on the
pins in the connector. If the sample stand switches are good you will see
no resistance, assuming bith stand covers are closed. Test by opening and
closing the upper and lower sample stand covers. When either, or both, covers
are opened, the meter should show infinite (total) resistance.
-
If infinite ohms are measured whether
the stand covers are opened or closed then the problem is probably
a bad interlock switch. The top and bottom switch should be tested
alone to find and replace the bad switch.
-
If you see zero ohms with covers closed and infinite ohms
with covers open, the problem is somewhere else in the spectrometer.
-
FSQ with HR400: If the stand interlock
switches check good, test the side of the connector coming from the spectrometer
bringing the stand interlock cover voltage to the interlock switched
-
Using a multi-meter set to a minimum 50 volts DC, connect
the meter leads to the side of the white connector coming from the spectrometer,
start a burn in the Routine or Test mode and watch for a 24VDC signal
during preburn and expose.
-
FSQ with KH5: If the stand
interlock switches check test the side of the connector coming from
the spectrometer. Using a multi-meter set to a minimum 250 volts AC, connect
the meter leads to the side of the white connector coming from the spectrometer,
start a burn in the Routine or Test mode and watch for a 110 VAC signal
during preburn and expose.
DV series with KH or HR
-
The connector is located inside the
spectrometer behind the sample stands so the top cover of the DV will
need to be removed to access this connector.
-
Since the DV can take 2 sample stands
the side of the connector going up to the interlock switches will be wired
into 2 other same type connectors so they will form a Y going to the 2 sample
stands. When there is only 1 stand, the connector normally used for the
2nd stand will be jumped at the 2nd connector.
-
All measurements made should be made
at the 1 connector which connects with the female side going to the spectrometer.
-
All measurements should then be made
using the steps mentioned above.
-
KH5 will be 110 VAC
... Interface board is not important
-
HR400 will be 24
VDC .... Interface board is not important.
If you do not find the problem using the
abive steps please contact Antares Analytical and we will be happy to assist
you further.
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