Technical Bulletin for February 2004
Subject: Entrance optics solenoid, problems and solutions
Relevant Models:
Baird FSQ, all DV series, all ICP
(except 2070) and all HA10-12 spectrometers. Replacement parts for this Solenoid
system are available through Antares Analytical for ICP, DV and FSQ models.
There is no difference whether your spectrometer is equipped with the KH or
HR400 source. MC20 and CMU also makes no difference.
General Background:
All the above Baird spectrometers
use an entrance optics solenoid to open during the expose part of the analytical
cycle.
- All solenoid systems have common characteristics,
though the assembly itself is different for each spectrometer.
- An entrance solenoid is used to block light, during
Preburn, from entering the optical cell.
- Normally the light generated during Preburn will
have 3-4 times more intensity than light generated during the expose cycle.
This intense light (because of the very strong ultraviolet component) will
lead to faster UV burn on the entrance mirror (where used) as well as UV burn
on the grating.
- This Preburn light is not used for any measurement
and serves no useful function in the day to day running of your spectrometer.
Because Preburn is a normal part of the analytical cycle this light will always
be present.
Problems common to all spectrometers:
- Many times failure of this solenoid will cause problems which look exactly
like electronic problems, especially when analyzing samples in a Concentration
mode during Routine Analysis. Most customers will automatically assume there
is an electronic problem, when failure of this solenoid is the actual cause.
- When this solenoid fails, the most common problem
will be all elements will show RED as being out of spec. Normally this solenoid
fails at once … very seldom will it be a gradual failure
- If the software is reporting Reference Element as a percentage,
symptoms of a solenoid problem will not be immediately noticeable. If reporting
as an Intensity, the Reference Intensity will usually drop to a very low number
… usually less than 20 … and this will be a sign to check the entrance solenoid.
- If Reference is being reported as a percent and all elements report out
of spec, then go into “Change Burn Mode” on the Menu (F9) and change Burn
Mode from Priority XX you are running and change to Intensity … not Intensity
Ratio. After closing the Burn Mode box, all numbers should change to Intensity
and this will give you Reference Intensity.
- If this is seen during an analysis, the entrance
solenoid should be the 1st thing checked, before going into the
electronics or power supplies. It is also one of the easiest things to check,
especially in the DV series of spectrometers and usually the last thing customers
check. All that is required is to remove the triangular top cover behind the
sample stand and check for proper operation. If the solenoid opens during
expose and you are still getting “:Out of Spec” messages … then the solenoid
isn’t your problem.
- When the solenoid fails, no light is let into the
spectrometer, thus no reference or element intensities to be measured, thus
elements show “Out of Spec.”
- NOTE: It is possible for
a solenoid to open part way. When this happens, normal Standardization Factors
& Offsets will make large differences from the last time you Standardized..
When drastic change in Factors
& Offsets happens, especially when they happen at once, a partially opening
solenoid should be one of the things checked … but this is not the only cause
for this problem.
DV 1 to 5 Series, All ICP (except 2070):
The earlier DV models used a 110 VAC electric solenoid
which has the solenoid arm attached to the shutter shaft. The shutter itself
is located under the solenoid, inside the entrance optics chamber.
- This solenoid is opened only during expose by a
signal coming from the spectrometer interface board.
- Because this particular solenoid is a glorified
magnet / shaft assembly, normally it is the relay on the spectrometer interface
board, or MC20 / CMU control board which has failed.
- This particular assembly uses a spring to “ force”
the shutter shaft closed after expose cycle is completed and power is taken
off the solenoid. Over time this spring can weaken, thus allowing the solenoid
to stay open (partially or fully) during Preburn … causing rapid UV burning
of the entrance mirror.
- This can be solved by gently removing the solenoid
and spring, stretching slightly and reinstalling. If this “stretching” is
done, the opening / closing action of the solenoid needs to be checked before
operating the spectrometer. Stretching this spring to much can stop the solenoid
from opening the shutter.
- When reinstalling the solenoid onto it’s mount,
care should also be taken when tightening the solenoid nut itself. It is possible
to tighten to much and this will cause a “binding” of the solenoid … stopping
it from opening during expose. Again the action should be checked prior to
using the spectrometer.
DV6 and DV6E: The
DV6 uses an argon operated solenoid to open the shutter shaft.
·
This argon operated solenoid
is directly connected to the shutter shaft and no return spring is used. The
return spring is located in the solenoid itself and no adjustment can be done
by the operator.
·
The gas (argon) pressure is adjusted
by a needle valve down on the DV6 gas panel and normally needs no adjustment
by the operator.
·
The argon is supplied to the solenoid by a small gas relay on
the gas panel, which operates during expose. The control voltage for this electric
relay is generated from the Universal Fiber Optic cable.
·
Both the argon solenoid on the
entrance optics and the argon solenoid / relay on the gas control panel have
been known to fail periodically.
FSQ: The
FSQ Entrance solenoid is more difficult to get at and replace because of the
FSQ entrance optics design.
- The entrance optics solenoid is a 110 VAC solenoid
opened with a signal from the FSQ interface board (UFO board for FSQ with
an HR400 source).
- FSQ solenoid is more liable to “bind” and leave
the shutter open, though this does not happen very often. This problem is
usually caused by a movement of one of the collar nuts used on the shutter
shaft.
- Unlike the DV / ICP shutter shafts which are mounted
vertically, the FSQ shutter shaft is mounted horizontal.
- If problems are suspected on the FSQ, the 1st
thing is to listen for the sound of the shutter opening during expose. With
the stand door open, begin a burn and between Preburn & expose a distinctive
CLICK will be heard from the top of the sample stand. This sound is the shutter
opening. Though this sound is a good indication, it’s best to actually look
at ht e shutter itself for correct operation.
- Turn off the source
- Remove the black U shaped stand door support (mounted
between top & bottom sample stand doors).
- Remove the silver sample block / counter electrode
holder as a unit
- Take out the sample stand slide.
- On the black plastic sample block mount will be
a small oval shaped aperture (hole). This aperture is where the light burned
during sample analysis enters the entrance optics.
- Using a small flashlight shine light into the
aperture and you should see only black. This is the shutter itself.
- If reflected light is seen then it’s very possible
you have a solenoid which is binding and is only closing partially. This
must be solved before going any further so please contact Antares Analytical
for further help.
- Start a burn while looking into the aperture (hole)
with the flashlight. During the Flush / Preburn portion of the sample analysis
nothing should be seen. During expose this shutter should open fully and
you will see light reflected back from the entrance mirror. At the end of
the expose portion, the shutter will close and reflected light will not
be seen.
- Assuming all the above is correct your entrance
solenoid / shutter assembly is not the problem.
- DANGER: Before going any further with
repairs, please contact Antares Analytical for more help. Repairing the
FSQ entrance solenoid requires unbolting and moving the sample stand. Moving
the sample stand will cause loss of optical alignment. THIS IS GAURANTEED
TO HAPPEN.
- We must provide complete instructions for unbolting
and installing the sample stand, otherwise optical alignment can (and probably
will be) lost making the spectrometer unusable and requiring a Service Call
by a qualified Service Engineer to correct it.
If help with the above problems, or any problems
with your Baird spectrometer, please contact Antares Analytical for further
assistance.
This Technical Bulletin is written
and / or edited by Gerry Smith, Technical Services Manager of Antares Analytical.
Having spent 25 years working with Baird spectrometers (22 years with Baird
Analytical in various capacities, including many years as Final Test / Calibration
Manager and Senior Service Engineer, International Operations) he or any of
our Technical Support Staff, are well qualified to answer any Technical or Applications
problems you may have.
For further information or access to past monthly Technical Bulletins covering
a variety of subjects, please visit our website at www.antaresanalytical.com .For
more information, to be added to this list, or help with other subjects including
Tech Support, spare & replacement parts, or on-site Service by qualified
Baird trained Antares Analytical Service Engineers, please contact us at info@antaresanalytical.com
This bulletin is meant for informational
purposes only and it not meant as a substitute for Service performed by a qualified
Service Engineer. Any use of this information is done strictly at the discretion
of the user. Antares Analytical is not responsible for any misfortune which
happens as the result of use of these Technical Bulletins, in place of service
by a Qualified Service Engineer.